Downloads (3)

Safety Datasheet (SDS) - EN241 KB
Technical Datasheet (TDS)717 KB
XT135 Processing Guide720 KB

Specification

Fabric Specification
Fibre SpecificsToray T300 3k
ColourBlack
TypeTooling Prepreg
Resin MatrixEpoxy
Weave2 x 2 Twill
FormatWoven Fabric
Filament Count3k
Fibre TypeCarbon Fibre
BrandXPREG
Weight and Dimensions
Width1250mm
Consolidated Thickness0.7mm
Areal Weight250g/m²
Resin Weight67%
Fibre Properties
Min Cure Temp65°C
Max Cure Temp130°C
Max Service Temp135°C
Out-life (at 20°C)21Days
Freezer-life (at -18°C)12Months
General Properties
Gross Weight0.73kg
BrandXPREG

Shipping Information

WARNING!! HIGHLY PERISHABLE

This particular prepreg product is is highly perishable and for best results has a very short 'out-life' of just 2-3 days at room temperature. For this reason, we do not recommend ordering from the USA unless you are confident that there won't be any delivery delays and are aware of, and willing to accept the risks of international shipping of a highly temperature sensitive material.

Do NOT order this material during periods of high ambient temperatures (i.e. hot summer months).

Unless you plan to use the product immediately, it should be placed into frozen storage immeditely on receipt.

Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.

Customs Clearance

Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that customs clearance is your responsibility and that when ordering perishable 'prepregs' it is important to respond quickly to any such request in order to avoid delay and potential damage to the material. Easy Composites cannot be held responsible for damage caused to prepregs during transport as a result of customs delays. By placing an order for prepreg materials, you accept these conditions of sale.

Package Size

When packaged, this product is over 1m in length. A small 'additional handling' charge will be included in the shipping cost.

Delivery Cost

To find the cost for delivery of this item to your address, add it to your cart then use the instant shipping calculator on the cart page.

XT135/S 250g (7.2oz) 3k Tooling Prepreg Carbon 1250mm (49")

Surface ply for our XT135 out-of-autoclave prepreg carbon fiber tooling system. This is an uncured prepreg material and requires an oven or autoclave to cure it.

The XT135 tooling system can be cured in an oven under vacuum pressure only and used to produce high quality carbon fiber molds/tools suitable for high temperature use. A single layer of this special 250gsm (7.2oz/yd²) surface ply should be combined with two or more layers of the heavier backing ply should be combined with a single layer of surface ply.

This prepreg reinforcement is 1.25m/1250mm (49") wide and sold in a choice of prepacked roll lengths.


PRODUCT VERSIONS

Roll Length
AVAILABILITY:10 in stock available for immediate shipping

51 more can built in 2-3 days


PRICE
$136.65
($91.41 /yd²)
10 in stock available for immediate shipping
QTY
ROLLS
ROLLS
We won’t be beaten on price!

If you believe you’re buying an equivalent product cheaper elsewhere, contact us to discuss your requirements.

XPREG® XT135 is a specialist out of autoclave carbon fiber tooling prepreg. It is designed to produce dimensionally accurate carbon fibre composite molds using vacuum bag and oven cure only.

The tooling system is made up of XT135/S 250gsm (7.4oz/yd²) surface ply listed on this page and the XT135/B backing ply.

A lightweight composite mold suitable for modest production volumes can be produced using just one surface and two backing plies (subject to mold geometry) whilst the recommended laminate for a production mold is one surface and four backing plies. See technical datasheet for full details on suggested layups and layup considerations.

Typical Uses

XT135/S is an out of autoclave tooling prepreg surface layer, part of the XT135 tooling system developed specifically for out-of-autoclave cure and as such uses a special gelcoat-like filled resin surface. XT135 should be used for the production of composite tools for cure and use out-of-autoclave.

If tools are required for autoclave use then we would suggest our XT200 autoclave-cure tooling system which doesn't require filled resins and therefore offer slightly superior shrinkage and higher service temperatures.

The Sample Pack contains two 400x300mm (15.7x11.8") pieces of prepreg.

Further Information

Full details on the correct storage, handling and processing of XPREG XT135 can be found in safety and technical datasheets, and complete processing guide.

Storage & Handling

WARNING!! HIGHLY PERISHABLE

XPREG® XT135 surface ply uses a special almost dry scrim to maintain air paths to the surface and achieve a pinhole-free surface finish from an out-of-autoclave cure. This scrim is extremely sensitive to out-life and will start to ‘wet-out’ within 2-3 days at room temperature (20°C), closing the air paths to the surface and increasing the risk of pinholes on the mould’s surface. For this reason, we do not recommend ordering from the USA unless you are confident that there won't be any delivery delays and are aware of, and willing to accept the risks of international shipping of a highly temperature sensitive material.

Do NOT order this material during periods of high ambient temperatures (i.e. hot summer months).

Unless you plan to use the product immediately, it should be placed into frozen storage immediately on receipt.

Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that when ordering perishable 'prepregs', Easy Composites cannot be held responsible for damage caused to the material by delays in customs clearance. By placing an order for prepreg materials, you accept these conditions of sale.

When not in use, XPREG® XT135 should be stored frozen at -18°C (0°F) in sealed plastic packaging.

PRODUCT VIDEOS(2)

XPREG® XT135 is a specialist out of autoclave carbon fiber tooling prepreg. It is designed to produce dimensionally accurate carbon fibre composite molds using vacuum bag and oven cure only.

The tooling system is made up of XT135/S 250gsm (7.4oz/yd²) surface ply listed on this page and the XT135/B backing ply.

A lightweight composite mold suitable for modest production volumes can be produced using just one surface and two backing plies (subject to mold geometry) whilst the recommended laminate for a production mold is one surface and four backing plies. See technical datasheet for full details on suggested layups and layup considerations.

Typical Uses

XT135/S is an out of autoclave tooling prepreg surface layer, part of the XT135 tooling system developed specifically for out-of-autoclave cure and as such uses a special gelcoat-like filled resin surface. XT135 should be used for the production of composite tools for cure and use out-of-autoclave.

If tools are required for autoclave use then we would suggest our XT200 autoclave-cure tooling system which doesn't require filled resins and therefore offer slightly superior shrinkage and higher service temperatures.

The Sample Pack contains two 400x300mm (15.7x11.8") pieces of prepreg.

Further Information

Full details on the correct storage, handling and processing of XPREG XT135 can be found in safety and technical datasheets, and complete processing guide.

Storage & Handling

WARNING!! HIGHLY PERISHABLE

XPREG® XT135 surface ply uses a special almost dry scrim to maintain air paths to the surface and achieve a pinhole-free surface finish from an out-of-autoclave cure. This scrim is extremely sensitive to out-life and will start to ‘wet-out’ within 2-3 days at room temperature (20°C), closing the air paths to the surface and increasing the risk of pinholes on the mould’s surface. For this reason, we do not recommend ordering from the USA unless you are confident that there won't be any delivery delays and are aware of, and willing to accept the risks of international shipping of a highly temperature sensitive material.

Do NOT order this material during periods of high ambient temperatures (i.e. hot summer months).

Unless you plan to use the product immediately, it should be placed into frozen storage immediately on receipt.

Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that when ordering perishable 'prepregs', Easy Composites cannot be held responsible for damage caused to the material by delays in customs clearance. By placing an order for prepreg materials, you accept these conditions of sale.

When not in use, XPREG® XT135 should be stored frozen at -18°C (0°F) in sealed plastic packaging.

Downloads (3)

Safety Datasheet (SDS) - EN241 KB
Technical Datasheet (TDS)717 KB
XT135 Processing Guide720 KB

Specification

Fabric Specification
Fibre SpecificsToray T300 3k
ColourBlack
TypeTooling Prepreg
Resin MatrixEpoxy
Weave2 x 2 Twill
FormatWoven Fabric
Filament Count3k
Fibre TypeCarbon Fibre
BrandXPREG
Weight and Dimensions
Width1250mm
Consolidated Thickness0.7mm
Areal Weight250g/m²
Resin Weight67%
Fibre Properties
Min Cure Temp65°C
Max Cure Temp130°C
Max Service Temp135°C
Out-life (at 20°C)21Days
Freezer-life (at -18°C)12Months
General Properties
Gross Weight0.73kg
BrandXPREG
Can’t find the answer you’re looking for?Ask our technical team a question.

Unfortunately we do not stock any pre-pregs with a flexible resin. The only flexible resin we supply is our EF80 Flexible Epoxy Resin which is suitable for wet lay and vacuum bagged processes.

Yes, certainly; although there are some important practical considerations. When making prepreg moulds you normally need substantial and robust 'patterns' to laminate the prepreg onto. It's generally not sufficient to have temporary 'barriers' positioned on a pattern to make the splits because these barriers are not secure enough to press the prepreg material down onto or vacuum bag against. Therefore, when making split moulds out of prepreg, you would normally use separate patterns for each split which have been machined with the flanges already included so that you have something substantial and secure to laminate against.

With the XPREG Tooling Pre-preg system, no additional gelcoat is needed. The Surface layer has sufficient resin in it to allow a good quality mould surface to be produced using just the Tooling system alone.

ASK YOUR OWN QUESTION

Note: Your name will be abbreviated and your email address will only be used to email you the answer directly

Note: Your name will be abbreviated and your email address will only be used to email you the answer directly

Customer Product Reviews for XT135/S 250g (7.2oz) 3k Tooling Prepreg Carbon 1250mm (49")

5/5 Average rating
12/7/2021
|
Tom N
|

So far very impressed with this. Can't wait to pull a few parts from it...

SUBMIT YOUR OWN PRODUCT REVIEW

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SUBMIT YOUR OWN PRODUCT REVIEW

We publish all reviews for verified purchases. Submit your own review and help other customers with their choices.Login to submit a product review

Shipping Information

WARNING!! HIGHLY PERISHABLE

This particular prepreg product is is highly perishable and for best results has a very short 'out-life' of just 2-3 days at room temperature. For this reason, we do not recommend ordering from the USA unless you are confident that there won't be any delivery delays and are aware of, and willing to accept the risks of international shipping of a highly temperature sensitive material.

Do NOT order this material during periods of high ambient temperatures (i.e. hot summer months).

Unless you plan to use the product immediately, it should be placed into frozen storage immeditely on receipt.

Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.

Customs Clearance

Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that customs clearance is your responsibility and that when ordering perishable 'prepregs' it is important to respond quickly to any such request in order to avoid delay and potential damage to the material. Easy Composites cannot be held responsible for damage caused to prepregs during transport as a result of customs delays. By placing an order for prepreg materials, you accept these conditions of sale.

Package Size

When packaged, this product is over 1m in length. A small 'additional handling' charge will be included in the shipping cost.

Delivery Cost

To find the cost for delivery of this item to your address, add it to your cart then use the instant shipping calculator on the cart page.

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