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234 KBSpecification
Mechanical Properties
| Max Service Temp | 130 | °C |
|---|
Product Data
| Freezer-life (at -18°C) | 12 | Months |
|---|---|---|
| Out-life (at 20°C) | 30 | Days |
General Properties
| Gross Weight | 5 | kg |
|---|
Shipping Information
Non Hazardous
This product is not classed as dangerous goods for transport and can be shipped to all US addresses without restriction.
Prepregs are Perishable!
Prepreg materials are stored in our freezers at -20°C (-4°F) and are shipped from our warehouse still frozen. This prepreg has an 'out-life' of at least 30 days at room temperature and so typical delivery times will still leave plenty of 'out-life' remaining.
During summer months or periods of hot weather, it is recommended to order prepregs at the start of the week (Monday or Tuesday) to avoid adding extra shipping days over the weekend.
Unless you plan to use the product immediately, it should be placed into frozen storage as soon as possible on receipt.
Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.
Customs Clearance
Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that customs clearance is your responsibility and that when ordering perishable 'prepregs' it is important to respond quickly to any such request in order to avoid delay and potential damage to the material. Easy Composites cannot be held responsible for damage caused to prepregs during transport as a result of customs delays. By placing an order for prepreg materials, you accept these conditions of sale.
Delivery Cost
To find the cost for delivery of this item to your address, add it to your cart then use the instant shipping calculator on the cart page.
Prepreg Carbon Fiber Starter Kit
- SK-PP-CF-REG
- No reviews
This complete starter kit has been put together as a convenient means for individuals and independent manufacturers to get started with the prepreg composites manufacturing process. The kit includes all vacuum bagging consumables, fittings and accessories, along with starter quantities of the XPREG® XC110 out-of-autoclave carbon fiber prepregs.
A video tutorial is provided below and a detailed processing guide is available from the downloads section.
Available to buy online in Regular 1m x 1.25m (1.1yd x 1.37yd) or Professional 5m x 1.25m (5.5yd x 1.37yd) kit sizes.
PRODUCT VERSIONS
Kit Size
We won’t be beaten on price!
If you believe you’re buying an equivalent product cheaper elsewhere, contact us to discuss your requirements.
Brand new updated XPREG® version of our Prepreg Starter Kit.
This comprehensive starter kit has now been updated to include the very latest XPREG® XC110 out-of-autoclave prepreg carbon fiber. Also included in the kit is a complete range of vacuum bagging consumables and connectors to ensure a problem-free and successful start into out-of-autoclave prepreg carbon fiber.
Available in both a regular starter kit size aimed at individuals and also a full 'professional' package for small-to-medium sized businesses wanting to move into cutting-edge prepreg carbon fiber manufacture. See the specification tab for a full list of the components and quantities included in each kit.
Further Information
Compatible Molds
To get the best results from the XPREG® XC110 prepreg system, you need to have molds that are suitable for use at 120°C (248°F). Composite molds made using high temperature epoxy resin/gelcoat or epoxy-prepreg are recommended. Fully mold materials include:
Suitable Molds/Tooling
Molds/tools should be epoxy-based composite molds, epoxy tooling board or metal. In all cases, molds must be temperature stable to a minimum of 85°C (185°F) but ideally to 120°C (248°F).
The following mold materials are fully compatible:
- High temp epoxy hand-layup molds (e.g. EG160 / EMP160)
- Carbon or glass fiber prepreg molds (e.g. XPREG® XT135)
- Epoxy tooling board (e.g. EB700 Epoxy Tooling Board with S120 Board Sealer)
- Aluminum / stainless steel molds
- Toughened glass (for flat sheet/panels)
Although it is possible to use vinylester tools (such as Uni-Mold) they are not recommended due to the increased possibility of surface imperfections (pin holes) which can occur when XPREG® XC110 is cured in the presence of vinylester.
See XC110 Technical Data Sheet and XC110 Processing Guide for full details on mold compatibility.
Curing Oven
To cure the XC110 prepreg carbon fiber included in the kit you will require an oven capable of accurately holding the set temperature, up to 120°C (248°F). Programmable ramp rates and set points are advantageous but not essential. You will need to maintain an active vacuum connection inside the oven and so a vacuum port (or hole) through the oven wall is required.
About Prepreg Carbon Fiber
Prepreg carbon fiber components are widely regarded as the pinnacle of advanced composites; their incredible performance and stunning appearance making them the most sought-after performance parts on the market. Prepreg carbon fiber is used to make the chassis and body panels of Formula 1 cars and the wings of the latest 'Dreamliner' passenger jets.
Traditionally, working with prepreg carbon fiber has required always required an autoclave, a very expensive piece of machinery used to cure the prepreg under high pressure and temperature. With this starter kit however, Easy Composites has put together a complete package of materials specially developed to mean that anyone can make stunning prepreg carbon fiber parts with only this kit and an oven (see notes below).
Kit Contents
The kit is available in two sizes; 'Regular' and 'Professional'. There is no difference in the materials used in the two kits and both kits will produce parts of exactly the same professional standard. The only difference is the quantity of the materials included.
Please choose the right kit size for your needs and whether you require a vacuum pump using the drop-down list at the top of the page.
| Regular Kit | Professional Kit | |
|---|---|---|
| XPREG XC110 Prepreg Carbon 3K, 210g (6.2oz/yd), 2/2 Twill | 1m x 1250mm (39 x 49") | 5m x 1250mm (197 x 49") |
| XPREG XC110 Prepreg Carbon Fiber 6K, 416g (12.3oz/yd), 2/2 Twill | 1m x 1250mm (39 x 49") | 5m x 1250mm (197 x 49") |
| Unperforated Release Film | 2m x 1.52m (79 x 60") | 2 x 5m x 1.52m (79 x 197 x 60") |
| Vacuum Bagging Film LFT | 5m x 1.52m (197 x 60") | 20m x 1.52m (787 x 60") |
| Breather Cloth | 2m x 1.52m (79 x 60") | 10m x 1.52m (394 x 60") |
| Vacuum Bagging Gum Tape | 2x 15m (16.4yd) Rolls | 5x 15m (16.4yd) Rolls |
| Through Bag Connector | 1 Unit | 1 Unit |
| 1/4 Turn Valve | 1 | 1 |
| 8mm (0.31") ID Hosetail Barb Connector | 1 | 1 |
| 8mm (0.31") ID Silicone Hose | 2m | 5m |
| Nitrile Gloves | 10 pairs | Box of 100 |
Brand new updated XPREG® version of our Prepreg Starter Kit.
This comprehensive starter kit has now been updated to include the very latest XPREG® XC110 out-of-autoclave prepreg carbon fiber. Also included in the kit is a complete range of vacuum bagging consumables and connectors to ensure a problem-free and successful start into out-of-autoclave prepreg carbon fiber.
Available in both a regular starter kit size aimed at individuals and also a full 'professional' package for small-to-medium sized businesses wanting to move into cutting-edge prepreg carbon fiber manufacture. See the specification tab for a full list of the components and quantities included in each kit.
Further Information
Compatible Molds
To get the best results from the XPREG® XC110 prepreg system, you need to have molds that are suitable for use at 120°C (248°F). Composite molds made using high temperature epoxy resin/gelcoat or epoxy-prepreg are recommended. Fully mold materials include:
Suitable Molds/Tooling
Molds/tools should be epoxy-based composite molds, epoxy tooling board or metal. In all cases, molds must be temperature stable to a minimum of 85°C (185°F) but ideally to 120°C (248°F).
The following mold materials are fully compatible:
- High temp epoxy hand-layup molds (e.g. EG160 / EMP160)
- Carbon or glass fiber prepreg molds (e.g. XPREG® XT135)
- Epoxy tooling board (e.g. EB700 Epoxy Tooling Board with S120 Board Sealer)
- Aluminum / stainless steel molds
- Toughened glass (for flat sheet/panels)
Although it is possible to use vinylester tools (such as Uni-Mold) they are not recommended due to the increased possibility of surface imperfections (pin holes) which can occur when XPREG® XC110 is cured in the presence of vinylester.
See XC110 Technical Data Sheet and XC110 Processing Guide for full details on mold compatibility.
Curing Oven
To cure the XC110 prepreg carbon fiber included in the kit you will require an oven capable of accurately holding the set temperature, up to 120°C (248°F). Programmable ramp rates and set points are advantageous but not essential. You will need to maintain an active vacuum connection inside the oven and so a vacuum port (or hole) through the oven wall is required.
About Prepreg Carbon Fiber
Prepreg carbon fiber components are widely regarded as the pinnacle of advanced composites; their incredible performance and stunning appearance making them the most sought-after performance parts on the market. Prepreg carbon fiber is used to make the chassis and body panels of Formula 1 cars and the wings of the latest 'Dreamliner' passenger jets.
Traditionally, working with prepreg carbon fiber has required always required an autoclave, a very expensive piece of machinery used to cure the prepreg under high pressure and temperature. With this starter kit however, Easy Composites has put together a complete package of materials specially developed to mean that anyone can make stunning prepreg carbon fiber parts with only this kit and an oven (see notes below).
Kit Contents
The kit is available in two sizes; 'Regular' and 'Professional'. There is no difference in the materials used in the two kits and both kits will produce parts of exactly the same professional standard. The only difference is the quantity of the materials included.
Please choose the right kit size for your needs and whether you require a vacuum pump using the drop-down list at the top of the page.
| Regular Kit | Professional Kit | |
|---|---|---|
| XPREG XC110 Prepreg Carbon 3K, 210g (6.2oz/yd), 2/2 Twill | 1m x 1250mm (39 x 49") | 5m x 1250mm (197 x 49") |
| XPREG XC110 Prepreg Carbon Fiber 6K, 416g (12.3oz/yd), 2/2 Twill | 1m x 1250mm (39 x 49") | 5m x 1250mm (197 x 49") |
| Unperforated Release Film | 2m x 1.52m (79 x 60") | 2 x 5m x 1.52m (79 x 197 x 60") |
| Vacuum Bagging Film LFT | 5m x 1.52m (197 x 60") | 20m x 1.52m (787 x 60") |
| Breather Cloth | 2m x 1.52m (79 x 60") | 10m x 1.52m (394 x 60") |
| Vacuum Bagging Gum Tape | 2x 15m (16.4yd) Rolls | 5x 15m (16.4yd) Rolls |
| Through Bag Connector | 1 Unit | 1 Unit |
| 1/4 Turn Valve | 1 | 1 |
| 8mm (0.31") ID Hosetail Barb Connector | 1 | 1 |
| 8mm (0.31") ID Silicone Hose | 2m | 5m |
| Nitrile Gloves | 10 pairs | Box of 100 |
Specification
Mechanical Properties
| Max Service Temp | 130 | °C |
|---|
Product Data
| Freezer-life (at -18°C) | 12 | Months |
|---|---|---|
| Out-life (at 20°C) | 30 | Days |
General Properties
| Gross Weight | 5 | kg |
|---|
We recommend keeping pre-preg sealed in its bag in a freezer at -18 °C or colder. Providing it will fit in, most domestic or commercial freezers are perfectly suitable for storing prepregs.
Yes, for a successful cosmetic finish, you will need to maintain constant vacuum throughout the cure process.
We always recommend an active vacuum connection be maintained to the parts throughout the curing process, as in the case of a very tiny leak, it will sometimes not damage the finished parts. If the bag still felt tight after the drop test but a tiny change in the pump not was detectable when opening the valve then this sort of micro-leak can probably be overcome. If, however, the bag actually feels slack after the drop-test then the leak needs to be found or the whole part re-bagged.
If you intend to cure you part in the oven without an active vacuum connection to it then you MUST have a perfect seal. Any leak in the bag whatsoever, without an active vacuum connection, will guarantee a failed part.
....I'm looking to make a large moulding that won't fit in an oven. Can I still use vacuum bagged prepreg and leave for a longer cure time, or will the material not cure at room temperature? In the latter case should I use a wet layup and if so do I still vacuum? Thanks
Unfortunately, no - you cannot cure this prepreg properly without an elevated temperature. At ambient temperature the prepreg would partially cure but this should be considered more of a deterioration of the prepreg, not a proper flow and cure. At room temperature it would take many months for the prepreg to become even partially cured and during this time the resin would never flow in the same was as would in an oven. The end result would not resemble a proper laminate.
If your part is too large for an oven, it might be worth you considering our resin infusion starter kit instead. The resin infusion process will give you parts of comparable quality and performance to those made from prepreg carbon fibre without the requirement to cure the parts in an oven.
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Customer Product Reviews for Prepreg Carbon Fiber Starter Kit
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We publish all reviews for verified purchases. Submit your own review and help other customers with their choices.Login to submit a product reviewShipping Information
Non Hazardous
This product is not classed as dangerous goods for transport and can be shipped to all US addresses without restriction.
Prepregs are Perishable!
Prepreg materials are stored in our freezers at -20°C (-4°F) and are shipped from our warehouse still frozen. This prepreg has an 'out-life' of at least 30 days at room temperature and so typical delivery times will still leave plenty of 'out-life' remaining.
During summer months or periods of hot weather, it is recommended to order prepregs at the start of the week (Monday or Tuesday) to avoid adding extra shipping days over the weekend.
Unless you plan to use the product immediately, it should be placed into frozen storage as soon as possible on receipt.
Because of their perishable nature, we only ship prepregs internationally on priority (air) services. As a result of this, it may not always be possible to order prepregs at the same time as some large or bulky items. If this is the case, the shipping calculator will warn you and suggest that you remove large items or place separate orders.
Customs Clearance
Although orders to the USA are delivered 'duty paid', orders over $800 are still subject to a 'formal' customs entry procedure where US customs may contact you to confirm some details. We remind customers that customs clearance is your responsibility and that when ordering perishable 'prepregs' it is important to respond quickly to any such request in order to avoid delay and potential damage to the material. Easy Composites cannot be held responsible for damage caused to prepregs during transport as a result of customs delays. By placing an order for prepreg materials, you accept these conditions of sale.
Delivery Cost
To find the cost for delivery of this item to your address, add it to your cart then use the instant shipping calculator on the cart page.
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